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GROUND CONTROL SOFTWARE FROM NIOSH

CDC/NIOSH took over mine safety research when the U.S. Bureau of Mines was dissolved. Part of the work done by the USBM was to develop software for underground coal applications. The software can be applied for similar mines using a room and pillar mining method. NIOSH has continued maintaining and upgrading the software as well as developing new applications. Most NIOSH Mining software is available for Microsoft Windows 98, NT, 2000 and XP operating systems.  Mine analysis software available for free download from the NIOSH Web site includes:

• Analysis of Longwall Pillar Stability (ALPS) 
• Analysis of Retreat Mining Pillar Stability (ARMPS)
• Coal Mine Roof Rating (CMRR)
• Analysis of Roof Bolt Systems (ARBS)
• Analysis of Horizontal Stress Effects in Mining (AHSM)

ALPS (Analysis of Longwall Pillar Stability) is software for designing pillars for longwall mines. The ALPS method, which is embodied in the program, consists of three basic steps: 

1. Estimating the loading that will be applied to the pillars during all the phases of longwall mining
2. Estimating the load-bearing capacity of the longwall pillar system, and
3. Calculating “stability factors” (SF) by comparing the load to the load-bearing capacity

Since its development, the ALPS method has been verified by back-analysis of more than 100 actual mining case histories. This version of the software includes the Mark Bieniawski pillar strength formula, which more accurately represent the strength of rectangular pillars, and more flexibility in longwall layout by allowing angled crosscuts and varied crosscut spacing.

ARMPS (Analysis of Retreat Mining Pillar Stability) is software for designing pillars for room-and-pillar retreat mining. ARMPS calculates stability factors based on estimates of the loads applied to, and the load-bearing capacities of, pillars during retreat mining operations. The program can model the significant features of most retreat mining layouts, including angled crosscuts, varied spacing between entries, barrier pillars between the active section and old (side) gobs, and slab cuts in the barriers on retreat. It also features a pillar strength formula that considers the greater strength of rectangular pillars. The program may be used to evaluate bleeder designs as well as active workings.

CMRR (Coal Mine Roof Rating) is software for estimating the relative inherent strength of coal mine roof. The Coal Mine Roof Rating is a roof classification system that was first introduced to the mining community in 1994. It filled a longstanding need to quantify geologic description of coal measure rocks into an engineering value which could be used for mining design purposes. Rocks which form the roof of coal mines can vary widely and quickly in composition, extent, and defects. This results in an equally broad range of rock properties which can substantially affect the ability of the rock mass to form a stable mine roof. The CMRR was designed to evaluate the properties of the coal mine roof rock mass which contribute to its’ weakness and convert them into a relative strength rating from 0-100. These properties include the cohesion and frequency of discontinuities like bedding, slips, shears, and joints, UCS, and moisture sensitivity. 

With simple laboratory and field tests and observation, the CMRR can be calculated by technical and operating personnel with a minimum of training. Originally designed to be used with underground exposures, the CMRR can also be calculated from core. The CMRR has found a wide range of applications. These include: integration into ALPS and ALTS, the chain pillar design program for longwall gateroads in both the U.S. and Australia; in the assessment of the suitability of extended cuts; roof bolt selection; roof fall evaluations; input for numerical models; and in tailgate support guidelines.

ARBS (Analysis of Roof Bolt Systems) is software to aid in the selection of roof bolts for primary support in underground coal mines. Selecting the proper roof bolt system from the immense variety of available bolt types and patterns can be confusing. ARBS simplifies the process by collecting input on the most important factors that determine the roof bolt performance, including roof quality, depth of cover, and intersection span. Using this information, ARBS suggests preliminary design values for bolt length, capacity, and pattern. In addition to helping select primary support patterns, ARBS can also indicate where supplemental support may be needed. 

Analysis of Horizontal Stress Effects in Mining (AHSM) - It is now widely accepted that horizontal stress is present nearly everywhere underground. Often it is more severe than the vertical stress. It is a major cause of roof control problems in underground mines. Horizontal stress is generally more intense in some directions than others, so its effects can be minimized with proper entry orientation. AHSM contains two modules to improve mine layouts for control of horizontal stress. For development, the user specifi es the orientations of the entries, the crosscuts, and the maximum horizontal stress. Angled crosscuts may be used, and the angles may be different for the right- and left-hand crosscuts. If site-specific stress measurements are not available, a drop-down menu allows the user to select from a menu of regional stress orientations. AHSM then shows the how the stress condition would vary as the entry and crosscut orientations are changed.  

The second module is for longwall mining. Severe stress concentrations can make headgate conditions hazardous when the entries are improperly oriented. AHSM shows whether a particular longwall orientation and sequence of panel recovery places the headgate corner in a stress concentration or in stress relief. AHSM also estimates the magnitude of the stress concentration. 

Ground Control Toolbar - A new feature is a toolbar that can be added to your desktop. The toolbar provides easy access to ALPS, ARMPS, CMRR, ARBS, and AHSM. Installing the Ground Control Toolbar will also install all the NIOSH Ground Control analysis packages. The toolbar can be downloaded at: http://www.cdc.gov/niosh/mining/products/product41.htm   

Other software available for mining applications includes:

• Air Quantity Estimator (AQE) 
• Analysis of Retreat Mining Pillar Stability (ARMPS) 
• Stress and Displacement Calculations (LAMODEL) 
• Spontaneous Combustion Expert System (SPONCOM) 
• Support Technology Optimization Program (STOP) 
• Vibrational Acceleration Statistical Analysis (VASA) 
• LAMODEL and MULSIM/NL Pre-Processor (LAMPRE) 
• LAMODEL post-processor (LAMPLT) 
• Analysis of Retreat Mining Pillar Stability - Highwall Mining (ARMPS-HWM)

Most packages are downloadable from the NIOSH Web site: http://www.cdc.gov/niosh/mining/products/

Betty Gibbs is president of Gibbs Associates, a consulting firm providing a variety of computer software services for the mining industry. For more information, contact Gibbs Associates, P.O. Box 706, Boulder, Colorado 80306-0706; phone & fax at (303) 444-6032; Email: mining@miningsoftware.com; www.miningsoftware.com.

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